using AI outline for Robotic Arm Build

using AI outline for Robotic Arm Build

Build the Thor Robotic Arm – Complete DIY Guide

🔧 Introduction

  • Brief overview of robotic arms and their real-world applications.
  • Why Thor? Mention its open-source nature, 6 DOF, and accessibility.
  • What the reader/viewer will gain: hands-on experience with mechanics, electronics, and code.

🧩 Part 1: What You’ll Need

🖨️ 3D Printed Parts

  • List of STL files (link to GitHub repo)
  • Recommended filament (PLA or PETG)
  • Print settings (infill %, supports, layer height)

⚙️ Hardware & Mechanical Components

  • Bearings, pulleys, shafts
  • Screws, bolts, nuts (M3, M4, etc.)
  • Optional: Cable management, heat inserts

⚡ Electronics

  • Arduino Mega + RAMPS 1.4
  • Stepper motors (usually NEMA 17)
  • A4988 or DRV8825 stepper drivers
  • Power supply (12V or 24V, depending on motor specs)
  • Endstops/sensors (if used)
  • Jumper wires, connectors

💻 Software & Firmware

  • Arduino IDE
  • Marlin firmware (or Thor-customized firmware)
  • Host software (Pronterface, Repetier Host, etc.)

🛠️ Part 2: 3D Printing & Preparation

  • Tips for printing complex parts (orientations, supports)
  • Cleaning and test-fitting parts
  • Labeling or sorting parts before assembly

🔩 Part 3: Mechanical Assembly

  • Step-by-step build with diagrams/photos
  • Start with base → shoulder → elbow → wrist → end-effector
  • Important calibration notes (alignment of gears, smooth motion)
  • Use threadlocker if needed

🧠 Part 4: Electronics & Wiring

  • Wiring diagram
  • Connecting stepper motors to RAMPS
  • Installing drivers (set current limits)
  • Safety tips (avoid wiring with power on)

👨‍💻 Part 5: Firmware & Software

  • Flashing firmware to Arduino
  • Setting up motor directions, steps/mm
  • Testing individual motors
  • Basic motion control via G-code or scripts

🧪 Part 6: Testing & Calibration

  • Homing and range of motion checks
  • Adjusting stepper current, endstops (if used)
  • Troubleshooting tips (jittery motors, misalignment, etc.)

🧠 Part 7: Advanced Ideas (Optional)

  • Add gripper or suction cup end-effector
  • Control via joystick or glove
  • Add computer vision using Raspberry Pi + camera
  • Wireless control (Bluetooth, Wi-Fi)

📦 Resources & Downloads

  • GitHub repo: Thor by AngelLM
  • STL files and BOM
  • Firmware and Arduino config files
  • Your wiring diagram or printable checklist (optional PDF for readers)

🎥 Optional: Video Companion

  • You could walk through each section in a multi-part video series
  • Highlight key tips, show motion demos, and feature viewer builds

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